My first, nearly finished CNC, actually this is the third one. The first one was a moving gantry style but I didn't make a good job of it. It was too big for my garage workshop and didn't turn out very stable, the gantry was very shaky so I took it apart, never made a photo of that one so can't post it.
The second one was better, more robust and stable than the first one. A good clean up and a coat of paint and it would looked pretty good too. But, just as I was finishing off the Z-axis we got notice from our landlord to vacate the premises. The idiot built a large extension to the rear of the house without planning permission and got caught just before the 4 year period before it became legal if no one had noticed it. He is in deeeeeeepppp s*&t up to his eyebrows so now he wants us out so that he can get the builders in to reduce it down to legal size. I don't know if he has but I hope he pays a huge fine, he deserves whatever he got and is/may be coming to him.
Anyway, as we don't know if we will get another house with a garage or not I've had to change my plans again and make a smaller one, small enough to fit into a small shed maybe or even in the house somewhere. I might build a box around it to make it look like part of the furniture and use it in the garden when I need to. Below is what I came up with.
Nearly finished, just the stepper motors and the electronics to fit after a good clean up. I might even give it a coat of paint or varnish after I tested it and done the final adjustments to make sure the router is running level with the table.
Overall measurements: 420mm (W) x 460mm (D) x 540 (H) without the stepper motors.
The working size is about 250mm x 380mm, measured from the centre of the cutting tool.
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Table: 345mm x 460mm Travel : 380mm |
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The drawer slides are left over from another project that never got finished, they are temporary and will be replaced by better ones. |
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Side view.
Gantry:
535mm high, 150mm bottom, 75mm top.
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Z - Axis setup:
Left: 16mm stainless steel rod salvaged from a machine I took apart a few years ago and two 16mm linear bearings bought from EBAY sometime ago for another project that never got done.
Middle: 2mm pitch Lead screw with its own nut, pulled out of an old machine a few years ago, can't even remember what sort of a machine it was.
Right: Stainless steel tube with it's own bushing I salvaged from an old laser printer, can't remember which one, took many apart.
I sandwiched the bearings/bushing and the nut in V grooves I cut in to two pieces of plywood. I used hot glue to keep them in place while I screwed the two pieces together and screwed another piece on top of that one. I then secured the router to a longer piece with jubilee clips and secured that on the previous one. I guess I'll find out if it'll all hold together when I start using the machine.
Measurements:
120mm (W) x 242mm (H)
Travel: 85mm |
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Linear bearing made out of right angle aluminium, skateboard bearings and
20mm electrical conduit. |
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Bottom view.
The box is made out 70mm x16mm pine, cut from old 150mm bed slats.
Measurements:
Front and back : 70 x 420
Sides and braces : 70 x 443
Anti backslash nut.
This is how I made mine.
I used a spring to force the two M12 nuts apart and joined the two nuts together by welding a piece of steel across them. I then welded another two pieces of steel together in a cross shape and welded that on the opposite side of the two nuts. Using two pieces of 18mm plywood as spacers I secured it to the underside of the table with two screws.
It looks like it will do the job but will it hold? Time will tell I guess, if it falls apart then I'll have to think of something else.
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