Royal Engineers Cap Badge mold and casting.

 RE cap badge casting.

RE cap badge two part mold

Casting.

This was supposed to be a copper cold cast but didn't work out as I wanted it. Most of the copper powder sat at the bottom of the mixing cup and not enough went in to the mold, hence dull colour.

Left is the badge after cleaning and right after polishing with brown shoe polish, turned out pretty good.

Succes I think. 

 

Making Hellim (Hallumi) is another one of my hobbies. Took a while to find the "right milk" to make it. Well, it's not actually the right milk but the only one available here in the UK that is suitable for cheese making because it is full milk and is unhomogenised.

The milk I use is Pasturised Unhomonegised Jersey Milk in 0.75L bottles and can be bought from Tesco's or Sainsburys (probably other places too???). I mix this milk 50/50 with Goats milk to give it that Hellim (goat cheese) taste, not as good as making it out of fresh goats milk but as far as I am concerned, it's the next best thing.

 
The Hellim turns out pretty good can be eating fresh, grilled or fried. It can also be boiled as in Tarana soup.

Instruction on how to make it:  Coming shortly.

Army history photo collage.

4 years Army history photo collage.

I lost some of my photos during the move back to the UK so decided to make a collage of the ones I still had. 4 years history on one A4 sheet, still better than nothing I suppose.

More self made Army stuff.

The shields below are all made out of thin (0.01mm) copper foil. I then make silicone rubber molds out of them and then cast bronze cold resin castings.

Embossed copper foil. 

26 Armoured Engineer Squadron embossed copper.

Clock from the one above this one.

31 Armoured Engineer Squadron embossed copper. 

2 Armoured Engineer Squadron embossed copper (not yet finished). 

Molds:

31 Armoured Engineer Squadron

26 Armoured Engineer Squadron

More molds will be added. 

Bronze cold castings. 

Both were burnished with brown shoe polish. 

More Army Pics

My first FTX exercise in Germany 1972

First attempt at using t-shirt iron-on paper.

My very first working flash clock.

AVRE and Wolfgang in Saltou exercise (forged with photoshop)

Add caption

My desktop background image made using photoshop.

Some of 31 AES boys in front of Cpt. Bridges car.

FTX 1972 cleaning bridge.

Royal Engineers

Served with the Royal Engineers from 1970 - 1974, after training got posted to 31 Workshop Regiment in Longmarsten near Stratford-Upon Avon and from there to 31 Armoured Engineer Squadron in Osnabruck Germany.

The "badges" and "flags" are not the original squadron designs, they are my own designs for own use.

Hung up router for the time being.

As we are moving to another house in a few weeks I've taken my CNC to pieces and "hung up" my router for the time being. When we have settled in to our new home, space permitting, I will build a bigger and better one, hopefully. When  I do, I will do a new write up of how I build it from scratch to finish including photos. The old one did work quite good with a few modifications but eventually the screws  used to hold it all together started to loosen and the whole thing became a bit wobbly.

I learned a lot using the old one and have realized where I made design mistakes that could easily be modified and made much better. On my next one I intent to use nuts and bolts to join the woodwork together which will make it more sturdy and should last a lot longer. One of the things that really bugged me was the "wobble" in the moving X-table. I've already experimented using four sliders on the old CNC using two under the "bed" and two on the sides seems to have eliminated most of the wobble. But because I had to do it in a hurry before I took it apart, I didn't line up the sliders perfectly so the "bed" did not move as smoothly as it needed and put a lot of strain the stepper motor couplers braking two in the process. I intend to experiment more using 4 sliders as soon as we have settled in in our new home. Using more expensive sliders that don't wobble as much as the cheaper version should give me better results.

It may take a while till I build me a new CNC but I will build another one, even if it's only a small one for PCB making.